Liquid-controls SP2800 User Manual

99502 01/10/03DescriptionThe Batcher is a programmable, microprocessor based unit which provides batch control, monitors flowrate and controls the fl

6Full Size Panel Cutout Template(copy before using)SECTION 2 INSTALLATION2-1 Receipt of EquipmentWhen the equipment is received, the outsidepacking c

83-1 Front Panel OperationSTART - Pressing “A”, starts the processby energizing the PRESET andPREWARN relays. Press “CLR” to resetBatch Total before s

93-2 VER 8.7 ProgrammingOverview:This Section of the manual provides an outline ofprogramming procedures for the batcher softwareversion 8.7. Detailed

10ENTDRATE ↓DENTK-FACTOR XXXXCLRWINDOWXXCLRSIGFIGXXCLRWEIGHTXXLOCKOUT↓ENTDSECUR XXCLRCODE XXXXCLRUNIT XXCLRALG OUT↓OUTFREQ↓ENTDENTDDANLG RT↓ANLG CT↓E

11 3-5 VER 12.0 Programming(Unit with 16 Point Linearization)Overview:This Section of the manual provides an outline ofprogramming procedures for the

12OUTCARD↓ENTDLOCKOUT↓ENTDUNIT XXCLRALG OUT↓OUTFREQ↓ENTDENTDDANLG RT↓ANLG CT↓ENTSET LOW XXXXCLRSET HIGH XXXXCLRD2000 ↓200 ↓ENT20000 ↓10 ↓UNIT 00ENT

133-9 Frequently Asked Questions About Setting Up The BatcherQ. Is there any way to backspace if the wrongbutton is hit by accident?A. No, you

143-10 Setup Procedure For The BatcherMENU ITEM 1 PRESETPRESS DISPLAYPRESET ↓↓↓↓↓Menu Button.Flashing PRESET number.Enters Preset Routine.0 Flashes.

153-10 Setup Procedure For The Batcher (continued)MENU ITEM 3 PRE TYPThis menu item is used to set up the Preset Type.PRESS DISPLAYPRESET ↓↓↓↓↓PRE

!SAFETY INSTRUCTIONSThe following instructions must be observed.• This instrument was designed and is checked in accordance withregulations in force E

163-10 Setup Procedure For The Batcher (continued)MENU ITEM 4 COUNT (continued)PRESS DISPLAYR0 ↓↓↓↓↓ SP ↓↓↓↓↓Store new K Factor.RO is Reset t

173-10 Setup Procedure For The Batcher (continued)MENU ITEM 5 RATESetting the RatemeterPRESS DISPLAYPRESET ↓↓↓↓↓PREWARN ↓↓↓↓↓PRE TYP ↓↓↓↓↓COUNT↓↓↓↓

183-10 Setup Procedure For The Batcher (continued)MENU ITEM 6 RATE (continued from previous page)From the previous page, we are in the SIG FIG sett

193-10 Setup Procedure For The Batcher (continued)MENU ITEM 6 LOCKOUTThis menu item uses a 4 digit security code to prevent unwanted changes in the

203-10 Setup Procedure For The Batcher (continued)From the previous page, we are in the CODE setting portion of the Lockout setup Menu. PRESS DISP

213-10 Setup Procedure For The Batcher (continued)MENU ITEM 7 OUTCARDIf the unit is equipped with a serial communications card, the setup paramete

223-10 Setup Procedure For The Batcher (continued)From the previous page, we are in the BAUDRATE setting portion of the Outcard setup Menu.PRESS DISP

233-10 Setup Procedure For The Batcher (continued)MENU ITEM 8 ALG OUTThis section is for models of the batcher with the analog output feature. T

243-10 Setup Procedure For The Batcher (continued)From the previous page, we are in the SET HIGH setting portion of the ALG OUT setup Menu.PRESS DISP

253-10 Setup Procedure For The Batcher (continued)MENU ITEM 10 16 POINTThis section is for models of the Batcher which have 16 Point Linearization

1. INTRODUCTION1-1 General Description ... 11-2 Typical A

263-10 Setup Procedure For The Batcher (continued)From the previous page, we are in the POINT setting portion of the 16 Point setupMenu. PRESS DISPL

273-11 Run Mode3-11.1 The DisplayIn the Run Mode the display will initially dis-play:a) Zero, if setup to reset to zero.b) Preset number, if set to re

283-11 Run Mode (continued)3-11.4 Start and Stop Operation.The Batcher is designed for batching opera-tions. The batching operation is controlled b

293-12.2 Analog Inputs and ComputationsThe Analog input signal is filtered electronicallyand converted to a 0 - 10000 Hz input frequency.(See Section

30SECTION 4 INPUTS4-1 Digital Pulse Inputs (Terminal 4)Digital Pulse Inputs: The input board is aseparate board that is plugged into the motherboar

314-2 Analog Inputs (continued)4-2.1 5A: 4-20 mA; 250 Ω input impedance.5B: 0-20 mA; 250 Ω input impedance.5C: 1-5 VDC; 15 KΩ input impedance.5D: 0-5

32SECTION 5 OUTPUTSThe Batcher has five different possible types ofoutputs for controlling external devices or moni-toring the rate and totals. They

335-1.2 Internal Buffer for Frequency OutputAn internal buffer will store up to 9,999 counts ifthe scaled input generates pulses faster thanthe outpu

345-4 Optional RS232 / RS422 Serial Communi-cationsThis option allows the Batcher to act as a slaveto a master terminal. It may be accessed forcounts

356-1 Warning Messages (continued)6-1.5 BAD FREQIndicates that the values in the 16 Point setupare not acceptable. This condition will occurwhen the

6. TROUBLE SHOOTING AND MAINTENANCE GUIDE6-1 Warning Messages...

366-3 Removing the CaseTo install or change the input or data interfacecards, the case must be removed. Removeall power before opening the case. CM

377-2 Calculating the K Factors.The following steps are the recommendedprocedure forcalculating the K Factors. Takeyour time and go through the proce

387-2.3 Calculating the K Factor for AnalogInputs.Step 1. Find out what value the maximuminput signal represents. Thisshould be specified on your dev

397-3 Calculating 16 Point K FactorsUnits equipped with the 16 Point option allow theuser to enter in from 3 to 16 different frequencypoints (inputs p

40SECTION 8 SERIAL COMMUNICATIONSThis section applies to units which have theSerial Communications interface option. Upto 15 units can be linked to

418-5 RS232 Card WiringThis option has a subminiature D, 25 pin, fe-male connector and is wired as a DCE (DataCommunications Equipment) device. If it

428-7 RS422 Card WiringThis option has a subminiature D, 37 pin, fe-male connector and is wired as a DCE (DataCommunications Equipment) device. It i

438-9 Strobe Wiring8-9.1 RS232 Strobe Wiring (RS232, 25 PinConnector)The 3 data lines are hooked up to Pins 9, 10,and 11. These lines must be held hi

448-10.2 RS232/RS422 Serial Input CodesDXX(S) (Device and address number followedby space) activates the Batcher that hadbeen assigned that number.

458-10.5 RS232/RS422 16 Point Serial InputExampleExample : (S) = SpaceTransmit from terminal Receive from BatcherD11(S) [Unit 7 activated] Device #1

1SECTION 1 INTRODUCTION1-1 General DescriptionSections 1 through 8 of this manual describethe wiring, programming and functionality ofthe standard Ba

46Model # _____________________________Serial # _____________________________Unit # ______________________________PRESET _ _ _ _ _ _ _ _PREWARN _ _ _

47Ordering1 - Not Used2 - Scaled Pulse Output O.C.3 - Analog Output4 - Input A (Pulse/Analog)5 - Remote Stop/Reset Input6 - Not Used7 - Not Used8 - No

21-3 Principles of Operation (continued)CounterThe maximum count is 99999999. In thesetup mode choose "RO" (Reset to Zero) foradding (count

3STD PRE and EZ PRE Operation ModesVersion 8.7 of the batcher software allows the user to choose between STD PRE (Standard Preset)and EZ PRE (Easy Pre

41-5 SpecificationsHousing:High impact plastic case with NEMA 4X frontpanel.Dimensions:See Section 1-5, Page 4.Display:8 Digit, 0.55" High, 15 Se

51-5 Specifications (continued)Factored Output:One pulse per each factored countSinking (NPN Transistor)Open Collector sinks 250 mA maximum to 1 v